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Operation & Supply Chain Consulting

CONSULTING SERVICES

CONSULTING SERVICES - MANAGEMENT CONSULTANCY Operation & Supply Chain Consulting 🌐

"Enhance productivity and reduce operational inefficiencies. Improve supply chain performance with data-driven insights and process optimization."

Operational efficiency is the hidden multiplier of profitability. In the modern global economy, a company's competitive edge is defined not just by its products, but by the speed, resilience, and cost-effectiveness of its Operations and Supply Chain (OSC). Fragmented processes, inventory bottlenecks, and unpredictable logistics are no longer acceptable risks; they are direct assaults on your bottom line and customer loyalty.

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About Our Services

WHAT IS Operation & Supply Chain Consulting?

Operation & Supply Chain (OSC) Consulting is the management discipline focused on designing, planning, executing, controlling, and monitoring all activities related to the transformation of inputs into final goods and services. It aims to maximize net value and achieve a sustainable competitive infrastructure.

This service covers the end-to-end flow of goods, information, and funds, categorized into four strategic areas:

Lever Focus Goal
Sourcing & Procurement Vendor management, strategic sourcing, and cost reduction. Lower Total Cost of Ownership (TCO) and a reliable supplier base.
Manufacturing & Operations Production planning, quality control, and asset utilization. Increased throughput and reduction in waste (via Lean/Six Sigma).
Logistics & Distribution Warehouse management, transportation, and last-mile delivery optimization. Faster order fulfillment and reduced working capital.
Planning & Inventory Demand forecasting, S&OP (Sales & Operations Planning), and inventory accuracy. Minimized stockouts and reduced carrying costs.
Our Expertise

OUR SERVICES – Operation & Supply Chain Consulting

TCC-India offers comprehensive, integrated solutions across your entire operational footprint, powered by leading technology platforms:

Integrated ERP Implementation

  • Utilizing platforms like SAP S/4HANA, Oracle SCM, or Microsoft Dynamics 365 Finance & Supply Chain to unify data across all operational functions (P2P, O2C, WMS, Planning).

Supply Chain Strategy Design

  • Defining optimal network design (plant/warehouse location), segmentation, and risk mitigation strategies.

Inventory Management & Optimization

  • Implementing advanced techniques like SKU rationalization, ABC analysis, and Safety Stock optimization.

Manufacturing Excellence

  • Applying Lean and Six Sigma methodologies to reduce variability, waste, and cycle times in production environments.

Logistics & Warehouse Management

  • Designing optimal warehouse layouts, integrating WMS solutions, and optimizing transportation routes.

Sales & Operations Planning (S&OP)

  • Establishing cross-functional processes to align demand forecasts with supply capacity, minimizing surprises and improving working capital.
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Benefits of Operation & Supply Chain Consulting

A strategically optimized supply chain provides a significant competitive advantage through cost savings and superior service delivery.

Significant Cost Reduction

Optimized inventory, reduced waste from Lean manufacturing, and lower logistics costs combine to drive substantial savings and margin expansion.

Improved Cash Flow & Working Capital

Shorter cycle times (O2C) and optimized inventory levels reduce Days Sales Outstanding (DSO) and Free Cash Flow requirements.

Enhanced Customer Satisfaction

Faster, more reliable order fulfillment, higher product quality, and accurate inventory promises lead directly to superior customer experiences.

Resilience to Market Shocks

Strategic sourcing and multi-sourcing models mitigate the impact of external supply chain disruptions (e.g., geopolitical crises, commodity volatility).

Data-Driven Operations

Integrated ERP systems (SAP, Microsoft Dynamics 365) provide real-time, end-to-end visibility, enabling proactive management instead of reactive firefighting.

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Detailed Features – Operation & Supply Chain Consulting

Our execution is focused on measurable, transactional improvements integrated with your enterprise technology landscape.

Technology Enablement & ERP Integration

Leveraging SAP, Oracle, and Microsoft Dynamics 365 to automate P2P and O2C cycles, ensuring real-time visibility and control. Integration with local systems like Tally or Busy is also implemented where required.

Lean Manufacturing and Six Sigma Implementation

Deploying continuous improvement frameworks like 5S, Kaizen, and Value Stream Mapping to eliminate non-value-added activities in production.

Warehouse Management System (WMS) Implementation

Designing and deploying specialized WMS modules (within Dynamics 365 or SAP EWM) to improve picking accuracy, slotting optimization, and inventory accountability.

Strategic Sourcing and Vendor Risk Management

Auditing and segmenting the supplier base, negotiating contracts for cost reduction, and implementing systems to monitor vendor performance and supply chain risks.

Demand Forecasting and Inventory Modeling

Using advanced analytics and machine learning tools integrated with ERP planning modules to generate accurate demand forecasts and reduce manual planning dependency.

Asset Utilization and Total Productive Maintenance (TPM)

Implementing maintenance schedules and performance metrics such as Overall Equipment Effectiveness (OEE) to maximize uptime of critical machinery.

CHALLENGES WITH SOLUTIONS

We tackle the primary hurdles in operations—complexity, data silos, and resistance to standardized processes—with proven methodologies.

Data Silos & Inaccurate Visibility

Single Source of Truth ERP Implementation: Consolidating financial, inventory, and operational data onto a single, integrated platform (SAP, Oracle, or Microsoft Dynamics 365), ensuring all teams work from synchronized, real-time data.

Resistance to Process Standardization

Process Ownership & Change Management: Involving key operational stakeholders in Value Stream Mapping and process redesign phases to ensure buy-in, followed by rigorous user training on the new standardized processes.

Inaccurate Inventory & Planning

WMS & Cycle Counting Implementation: Deploying specialized WMS features to enforce better inventory control (e.g., batch tracking, cycle counting) and integrating it with robust demand planning modules in the ERP.

Unpredictable Supplier Performance

Formal Sourcing & Risk Matrix: Implementing a standardized vendor performance management system, including formal Service Level Agreements (SLAs) and a pre-defined risk matrix to score and diversify the supply base.

High Capital Expenditure on Technology

Modular & Phased ERP Deployment: Advising clients to implement critical modules (e.g., Financials and Core Inventory) first, demonstrating quick ROI before investing in advanced tools like MES or advanced planning systems.